According to authoritative research institutions, the sales of smart electric vehicles in China will account for more than 52% of new energy vehicles in 2022. By 2025, based on the 50% penetration rate of new energy vehicles in the car travel market, the sales volume of smart electric vehicles will exceed 12.2 million, accounting for 80.1% of new energy vehicles. Against the background of rapid technological progress and industrial transformation, the global automobile industry is developing towards electrification, networking and intelligence.
Smart manufacturing is the main direction for my country to accelerate the construction of a manufacturing powerhouse. Smart factories are the entry point and breakthrough point for promoting smart manufacturing and an important carrier for the digital transformation of the manufacturing industry. United Automotive Electronics has joined hands with Zhenzhi Technology to create a new quality problem management platform through the Yanqianyun platform . Relying on the platform construction to form a complete quality management system, it has helped UMC realize a traceable, highly transparent, and efficient smart quality management system covering the entire life cycle of products.
United Automotive Electronics Co., Ltd. (UAES for short), established in 1995, is a joint venture between China United Automotive Electronics Co., Ltd. and German Robert Bosch GmbH. The company is mainly engaged in the development, production and sales of gasoline engine management systems, transmission control systems, advanced network, hybrid and electric drive control systems.
The company is headquartered in Pudong New District, Shanghai, with production bases in Shanghai, Wuxi, Xi'an, Wuhu, Liuzhou and Taicang, and technical centers in Shanghai, Chongqing, Wuhu, Liuzhou and Suzhou. With solid local R&D and production capabilities, United Automotive Electronics Co., Ltd. is committed to providing customers with advanced and complete automotive powertrain and body control system solutions, and actively contributing to energy conservation and environmental protection.
| Business development
Continuously improving requirements for systematic quality management
With the continuous expansion of the business of United Automotive Electronics, the business of various manufacturing plants has begun to integrate, and the range of parts produced by each plant has further expanded, and new requirements have been put forward for the quality problem management platform:
1. The quality problem management platform collects complaint data uniformly, and the analysis center can obtain the latest and most comprehensive data from the system;
2. The problem-solving process needs to be visualized and shareable, so as to promote the analysis team to solve problems collaboratively;
3. The platform needs to have comprehensive customer background data to speed up the process of handling customer problems;
4. The platform needs to have a powerful task assignment engine to quickly disassemble and assign tasks to customer problems;
5. The platform needs to have the ability to automatically generate the latest analysis reports to ensure that team members always share the same report.
| Yanqian Cloud Platform
One-stop integration to create a new quality problem management platform
In order to further improve UMC's information system operation and maintenance management level, ensure the provision of continuous and effective services, ensure the flexibility and response speed of enterprise business systems, and meet the requirements of enterprise process and systematic management, UMC joins hands with Zhenzhi, through Yanqianyun platform Build a brand-new quality problem management platform, and form a perfect quality management system through the construction of the platform .
In order to achieve the project goals, Zhenzhi team made the following plans:
1. Establish a unified quality inspection management platform;
2. Provide closed-loop quality management for the whole process and support the collaborative work of various relevant departments;
3. Automatically generate problem analysis reports in the system;
4. Introduce mobile terminal functions to facilitate the registration process of complaint information;
5. Relevant reports realize structured storage and form knowledge.
| Create traceability, high transparency and high efficiency
Smart Quality Management System
Zhenzhi cooperated with UMC to create a unified fault registration platform, and established a process from fault to problem analysis to problem resolution, problem establishment management, and promotion of the resolution process. Improve the efficiency and accuracy of fault recording and analysis, and improve the efficiency of part iteration. Secondly, it integrates multiple internal systems of UMC to realize a complete closed-loop business process, which is convenient for users to use from a unified platform and retrograde.
Since the launch of the quality problem management platform, the number of fault registrations has exceeded 20,000, the number of identified problems has exceeded 100, and the number of improvement projects has exceeded 50 . By using the quality problem management platform, it really helped UMC to solve many problems in the production and R&D process more efficiently.
United Automotive Electronics actively embraces the changes of the times, uses smart factories as the carrier to lay out new tracks, trigger new kinetic energy, and drive new terminals. In the future, Zhenzhi Technology will join hands with United Electronics to create a more intelligent, convenient, and more powerful quality problem management system. Combined with UMC's in-depth transformation strategy of "digital business and business digitalization", through the Yanqian Cloud platform, it will help the automotive industry to intelligently Manufacturing benchmarks.