As we all know, auto parts assembly is a key link in automobile manufacturing, and the transformation of the auto parts industry takes lean as the ultimate goal. If the manufacturing industry wants to stand out, it needs to adopt MES production management system to realize the lean management of manufacturing, logistics and quality. Under the fast production line beat, the auto parts MES management system not only improves the quality of the product, reduces the production cost, but also reduces the work intensity of the on-site staff.
Difficulties in the management of auto parts enterprises
1. It is difficult to quickly respond to changes in vehicle demand
The uncertainty of vehicle demand makes auto parts companies need to have rapid response capabilities. The demand of OEMs changes rapidly and there are many orders. Auto parts companies must quickly adjust to the changes in demand from customers/OEMs, otherwise they will be easily eliminated by OEMs.
2. The accuracy of the production plan is not high
Auto parts manufacturers usually make production plans according to the procurement cycle of raw materials and changes in demand from OEMs. However, due to the gap between the actual purchase volume and the actual demand, the cost of raw materials for auto parts factories is relatively high. How to coordinate production quantity and procurement requirements and reduce inventory costs is a major problem facing auto parts companies.
3. On-site production management is difficult
Due to frequent deliveries, long production cycles, and complex production processes, auto parts companies need to keep track of on-site production progress and balance the load capacity of production equipment in order to meet customer needs and avoid material outages in OEMs. However, due to the incomplete basic data and the complexity of the production site, the production progress cannot be fed back in time, and production managers are required to have rich management experience and high management capabilities, which has brought management troubles to the enterprise.
Why Auto Parts Enterprises Need MES Management System
Economic globalization, stricter safety regulations for product customization, and the rising cost of labor resources and raw materials in China have caused the profit margin of the auto parts industry to continue to decline. To this end, the auto parts industry needs the lean manufacturing concept and management concept of the MES system, as well as information management technology, to help enterprises optimize factory resource allocation and production processes and processes, so as to manage and improve production efficiency and production quality, thereby continuously improving customer satisfaction. Win the market and development space.
Auto parts enterprise MES management system solution
1. Lean production process
Assemble products according to customer needs, thereby driving the processing of parts in the previous process. Each production department and process completes production and manufacturing according to the requirements of the backward department and process, and at the same time sends production instructions to the forward department and process, so as to improve the response speed of the entire production process, reduce the residence time of the product, and reduce the cost.
2. Order change
Quickly respond to changes in OEM plans. After the enterprise receives the demand change information from the main engine factory, it will adjust the production plan in time through the high-speed simulation scheduling of the MES system, including procurement demand, production and outsourcing processing plan, and timely feedback to the various management departments.
3. Device networking
Equipment networking and data analysis Real-time check whether the operating status of all equipment is normal and related production data, including machine tool network connection alarms, spindle and servo axis power detection alarms, machine tool tool warnings, analog alarms, event alarms, continuous repetition alarms, System alarm, machine tool alarm, etc. And transmit, reset, record, query all alarm information, and generate related reports, such as: equipment utilization rate, equipment failure rate, alarm frequency, etc.