This article will introduce: 1. How to choose MES (production management system); 2. Take stock of four easy-to-use production management systems
The production management system is MES ( Manufacturing Execution System ), manufacturing execution system. It is a management system for workshop production. In the process of the product from the work order to the finished product, the MES system plays a role in transmitting information to optimize production activities. In the production process, with the help of real-time and accurate information, MES guides, initiates, responds, and reports production activities to improve the efficiency of operations and processes. MES improves return on investment, net profit level, improves cash flow and inventory turnover speed, and ensures on-time delivery. To put it simply, MES ensures the two-way flow of mission-critical information about production activities within the entire enterprise and between suppliers.
1. How to choose a production management system
The choice of MES system needs to consider many aspects comprehensively. Here are some factors to consider when choosing an MES system :
1. Enterprise scale : Different MES systems correspond to different enterprise scales, so you need to choose an MES system that matches your own enterprise scale .
2. Functional requirements : The selection of the MES system needs to be compared and screened according to the production process and related requirements of the company. It should be noted that different MES systems may provide different factory control modules and functional modules, such as material management, job management, quality management, etc.
3. Integration : MES system needs to be integrated with other systems, such as ERP system, SCADA system, etc., so it is necessary to choose an MES system that is easy to integrate .
4. Scalability : The MES system needs to be adjusted and expanded as the needs of the enterprise change, so it is necessary to choose an MES system that supports scalability .
5. User-friendliness : The MES system needs to be easy to use and operate, so it is necessary to choose an MES system with high user-friendliness .
In addition to the above factors, enterprises also need to consider the supplier's technical strength, service level and after-sales support when choosing an MES system .
2. Take stock of the production management system that is easy to use
1. Jiandaoyun MES system
Official website: http://s.fanruan.com/ox3ic
Jiandaoyun MES system includes functional modules such as production reporting, equipment management, and warehouse management. Based on these modules and the low-code characteristics of Jiandaoyun, the following functions can be realized (taking production reporting as an example):
One thing to one code :
- Each planning sheet corresponds to a production flow card, which is equipped with an exclusive QR code;
- Align the mobile phone with the transfer card and scan the code, you can check the product information of the corresponding planning list, the planned production quantity, the arrangement process and other information; you can also directly report for work.
Paperless Newsletter:
Completely get rid of the current situation of traditional paper records and chaotic paper management:
- After the employee's work is completed, scan the circulation card and start reporting;
- After the employee scans the QR code with his mobile phone, he starts to record his output for this shift;
- Through the team leader's check, it is possible to avoid over-reporting, false reporting and missing reporting;
- The report worker completes the circulation quality inspection for quality inspection, and fills in the number of good and waste products.
Production tracking query:
- The planned production, quality inspection, completion, and person in charge are recorded online, each plan has a record, and the management can check the plan progress at any time;
- Once the product quality is abnormal, enter the order number to check the complete file.
2、SAP MONTH
SAP MES is the MES software launched by SAP. It is a layered and modular architecture that can realize modern production process management, enhance production processes, improve efficiency and quality, and reduce costs. The software consists of several modules, including manufacturing execution, job management, quality management, material tracking and factory data analysis, etc.
Advantages :
- Can be integrated with SAP ERP and SAP HANA, with excellent data visualization and reporting functions
- Supports modular system design and rapid deployment
- Provide perfect quality management and process control
Disadvantages :
- The complexity of the system is high, requiring in-depth understanding and technical support of SAP MES
- High deployment and maintenance costs
Official website: https://www.sap.com/products/manufacturing-execution.html
3、Wonderware MES
Wonderware MES is the MES software launched by Siemens , which provides various production process management functions, including plan formulation, logistics management, quality management, process control, etc. It can form a complete production management system with Siemens PLM, ERP and MES.
Advantages :
- Highly configurable and flexible
- Friendly interface and easy to use
- Capable of providing real-time data collection and analysis
- Can be integrated with Siemens PLM software
Disadvantages :
- Requires high skill level and training costs
- Some advanced features require additional setup and configuration
- High platform upgrade and maintenance costs
Official website: https://www.aveva.com/en/products/manufacturing-execution-system-mes/
4、Camstar MONTH
Camstar MES is a product of Siemens Digital Industries Software, which is suitable for highly complex manufacturing environments, such as semiconductor, medical equipment, electronics, aerospace and other industries. The software includes multiple modules covering the areas of production line modeling, quality management, material management, process tracking, etc.
Advantages :
- It is highly configurable, easy to integrate and expandable, and has strong modularity;
Disadvantages :
- Many functions need to be developed by customers themselves and require certain technical support;
- More suitable for large enterprises.
Official website: https://www.camstar.com/
Before choosing a production management system, an enterprise must first consider whether it needs to use a production management system, and secondly, pay attention to which aspect the enterprise pays more attention to. The several products recommended in this article have their own advantages and disadvantages, and I hope they can help you when choosing a production management system.