Non-standard products are quickly realized, and the length, width, width, arc, angle and thickness of the product materials are automatically calculated; for example, the application industries include hardware, equipment, various furniture factories, sheet metal and other industries! The characteristics of each line are discussed below:
1. Sheet metal industry
Demand background
For example, the production of sheet metal cabinets or equipment has the same overall style, but the length, width, color or height may be deformed without any regularity, which causes great pressure on the engineering staff. A product can be as small as dozens of materials and as many as hundreds. If each material is calculated separately, the workload is huge, it may be difficult to complete the calculation in one or two weeks, not to mention there are a lot of drawings to be redrawn! At the same time, the quotation of products is also a huge workload, most of which are only approximate prices, and there is no way to calculate accurate prices.
Expression solution
With the real demand, the next step is to realize it. At present, the standard system basically cannot meet this demand, and all need to be customized, but most of the customization only meets a certain industry and cannot adapt to multiple industries, which brings difficulties in research and development.
After more than 3 years of research and practical application, it has been solved that the specific specifications of each material of the product can be automatically calculated according to the specifications and colors of the product. The calculation principle is based on the specifications of the product and the formula is calculated. of. It is flexible enough to calculate each specific material of the product, because each material of the product can write an expression independently, and the expression can include complex statements such as if statements. At the same time, the color of each material of the product can be calculated and identified. After the expression is set, the process review of the engineering staff can be greatly reduced, and the workload can be reduced by about 60%, but the accuracy has been mentioned above 98%.
Function solution
This solution is modeled on SAP design. Although SAP can meet the above requirements, it is difficult for ordinary developers to deal with it. He needs to enhance the development input items at the front desk and write storage procedures before it can be realized through BAPI calls. The shortcomings are high in cost. And I designed a simple model, the front desk can input several types of functions, the background defines specific logic, so that you can adapt to different industries without development, convenient, fast, and low cost.
2. Furniture industry calculation
Panel furniture, the calculation is relatively simple, only limited to two-dimensional calculation, which can be 100% satisfied;
The calculation of solid wood furniture is extremely complicated. It needs to be calculated in three dimensions and has different arcs. The calculation of materials is more complicated. At present, it can reach 95% of the calculations of materials, such as solid wood doors and windows, beds, tables, cabinets, etc.
For hardware furniture, between board and solid wood, the automatic calculation can reach more than 98%, and the automatic verification price can reach 100%.