Case Background
Repetitive Manufacturing (Repetitive Manufacturing), also known as high-volume, continuous production have a lot in common, except that only if the products separable. Repeating typically manufactured products one by one separately, which is a highly standardized manufactured by way of the discrete mass is formed. A typical repetitive manufacturing industry are: electronic assembly, home appliances, appliances, etc., often shows a pipelined fashion.
SAP repeat manufacturing system sub-module is a PP, repeat product cost manufacturing methods generally used as the collector cost object cost accounting, billing costs by period. SAP system is characterized by repetitive manufacturing, material master data tags marked heavy copy, work center type production lines, the production version, the production process is not only planned orders production orders.
Repeating the SAP system using the product cost of materials for producing the collector as an object cost, Cost Collector perform the accounting period, collect billing and actual cost differences are collected and settled in accordance with the cost collector, cost analysis also cost collector.
This tutorial configuration includes repetitive manufacturing, repetitive job parameter file choose the final recoil, capacity planning is not enabled, cost collector to create a production version, enable the material ledger calculate the actual costs.
Repetitive Manufacturing Company organization
Industry: Manufacturing repeat, repeat business case is suitable for manufacturing and product cost collectors accounting
Production mode: Repetitive Manufacturing production cost collector business accounting
Company Name: 1040 Repetitive Manufacturing Company
Organization: accounting, purchasing, sales, warehouse, Planning, Manufacturing
Supplier: D suppliers, E suppliers, F suppliers, armor supplier
Customer: R customers, E customers, M customers, customers Long
Warehouse: raw material warehouse, semi cartridge, finished cartridge, the cartridge-side line
Workers sequence: line
Work Center: H line, I-line production, J line
Case organizational structure
Company Code 1040 for demonstration and REM Repetitive Manufacturing Cost Collector PCC case tutorial.
Case MM Organization Chart
Case SD Organization Chart
Case product BOM structure
R product BOM structure
Case material code
| Material coding |
Item Description |
Specifications Model |
project |
supplier |
The default warehouse |
| 10000016 |
R REM Finished |
R |
R |
self made |
Finished products warehouse |
| 30000012 |
R1 REM raw materials 1 |
R1 |
R |
D supplier |
Raw material warehouse |
| 30000013 |
R2 REM materials 2 |
R2 |
R |
E Suppliers |
Raw material warehouse |
| 30000014 |
R3 REM raw materials 3 |
R3 |
R |
F供应商 |
原材料仓 |
案例工作中心
| 工厂 |
工作中心 |
中心名称 |
类别 |
标准值码 |
成本中心 |
| 1040 |
L401 |
H生产线 |
生产线 |
ZAP1 |
生产线成本中心 |
| 1040 |
L402 |
I生产线 |
生产线 |
ZAP1 |
生产线成本中心 |
| 1040 |
L403 |
J生产线 |
生产线 |
ZAP1 |
生产线成本中心 |
案例定额工艺路线
| 工艺路线组 |
组计数器 |
工序编号 |
工作中心 |
中心名称 |
产量 |
直接人工 |
制造费用 |
| 50000001 |
1 |
10 |
L401 |
H生产线 |
480 |
480 |
480 |
| 50000001 |
2 |
10 |
L402 |
I生产线 |
480 |
480 |
480 |
| 50000001 |
3 |
10 |
L403 |
J生产线 |
480 |
480 |
480 |
备注：本案例R产品三条工艺路线对应三条生产线，8小时480分钟产量480个。
案例生产版本
成品生产版本
| 工厂 |
物料 |
版本 |
版本名称 |
工艺路线组 |
组计数器 |
| 1040 |
R REM成品 |
H |
H版本 |
50000001 |
1 |
| 1040 |
R REM成品 |
I |
I版本 |
50000001 |
2 |
| 1040 |
R REM成品 |
J |
J版本 |
50000001 |
3 |
备注：根据物料编码设置H、I、J生产版本，产品可在各个生产线灵活生产。
案例供应商
| 供应商名称 |
币种 |
税率 |
备注 |
| D供应商 |
人民币 |
17% |
|
| E供应商 |
人民币 |
17% |
|
| F供应商 |
人民币 |
17% |
案例采购信息记录
| 物料名称 |
供应商 |
采购组织 |
工厂 |
非税单价 |
币别 |
税率 |
| R1 REM原材料1 |
D供应商 |
1000 |
1040 |
10 |
人民币 |
17% |
| R2 REM原材料2 |
E供应商 |
1000 |
1040 |
20 |
人民币 |
17% |
| R3 REM原材料3 |
F供应商 |
1000 |
1040 |
30 |
人民币 |
17% |
