Brushless Motor

 

 

Stator: The stationary part of the motor

Rotor: The part that the motor turns

 

Number of poles: the number of magnets on the rotor, there are 6 poles in the picture below

Number of pole pairs: every 2 poles constitute a pair of magnetic poles, the figure below has 3 pole pairs



 

 

KV value: When the voltage increases by 1V, the motor speed increases by k, for example: KV=1000, when the voltage increases by 1V, the motor speed increases by 1000 rpm   

Speed: Speed ​​= KV value × voltage

 

No-load current: When there is no load, the current of the motor

Torque: The driving torque of the motor to drive the load, commonly understood as the "power" of the motor

 

The relationship between torque and speed: one trade-off, torque ↑ speed ↓ torque ↓ speed ↑

Slot pole structure (N: number of slots, P: number of poles) 

The common inner rotor brushless motor structures in the model are: 3N2P (commonly used in induction motors), 12N4P (most inner rotor motors) The common outer rotor brushless motor structures in the model are: 9N6P, 9N12P, 12N8P, 12N10P, 12N14P, 18N16P, 24N20P

Actual speed = motor speed / number of pole pairs

 

Coil winding: 2 ways, fractional slot, integer slot

Fractional slots: number of slots ÷ 3 (number of phases) ÷ number of poles = fraction

Integer: number of slots ÷ 3 (number of phases) ÷ number of poles = integer

 

Why use fractional slots so heavily?

Permanent magnet motors all have the problem of cogging torque. Many people even mistakenly believe that a motor with a strong slam-sensing and strong magnetism is an excellent performance of the motor. No, cogging torque is a natural disadvantage of permanent magnet motors. It is an indicator that motor design needs to overcome and minimize. It will cause motor speed fluctuations (the professional term is ripple torque), running noise, and running vibration. The cogging torque and the number of slots of fractional slots are related to the least common multiple of the number of poles.

 

    

Permanent magnet synchronous motor current waveform:

1. Square wave  

      Simple control and small torque ripple

2. Sine wave    

      Complex control and large torque fluctuation

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