With the continuous rise and progress of various emerging technologies, combined with cloud computing, 5G communication, Internet of Things and other technologies to break through data silos and accelerate the transformation and upgrading of the entire steelmaking industry has become a major trend in the industry.
In traditional maintenance scenarios, it is difficult to free the hands of front-line employees, and it is difficult to collect, save, and output front-line work data. A car has more than 20,000 parts and components. Such a huge number is also a memory burden for front-line maintenance staff. Failure to memorize every operation detail and recognize every part accurately may lead to operational errors and irregularities.
The 3D visualization display of steelworks data is a technical means to visualize production data, which can turn the data into an intuitive, vivid and easy-to-understand graphic display. The use of 3D visualization display technology for steelworks data can bring a lot of help to enterprises to upgrade their management models.
With the help of 3D visual display, VR virtual reality and 3D modeling technology, Shenzhen Huarui Viewpoint constructs application scenarios such as "process configuration", "operation situation", "production monitoring" and "safety monitoring" to realize complete virtual mapping, real-time response and feedback, Let managers easily realize real-time monitoring, and empower the operation and maintenance management of smart steel plants.
1. Improve data analysis efficiency
Steel production involves a large amount of data, which is of great significance to enterprise managers. Using 3D visualization of steel plant data can display a large amount of data in a more intuitive, vivid and easy-to-understand form, helping managers better understand the data. In addition, the steel plant data 3D visualization display system can also classify, filter and compare data to help managers better understand the relationship and trends between data and improve the efficiency of data analysis.
2. Improve production efficiency
Steel production involves a large number of equipment and processes, and the improvement of production efficiency is very important for enterprises. The use of 3D visualization display technology of steelworks data can help enterprise managers better understand the bottlenecks and problems in the production process, and take timely measures to improve and improve production efficiency.
3. Improve the accuracy of management decisions
The 3D visualization display technology of steel plant data can visualize data and help managers understand problems and trends in the production process more intuitively. In this way, managers can make better decisions, improve the accuracy and effectiveness of decision-making. At the same time, through the visual display of data, different management levels can quickly understand the data and make more reasonable decisions.
4. Reduce management costs
Traditional data analysis requires a lot of manpower, material resources and financial resources, but the 3D visualization display technology of steelworks data can automatically analyze and process data, and at the same time display data in 3D visualization, reducing labor costs and improving efficiency.
5. Improve corporate image and competitiveness
The use of 3D visualization of steelworks data allows companies to demonstrate their innovative and leading technology and management concepts, improving corporate image and brand value. In this way, enterprises can occupy a more advantageous position in the fierce market competition.
It provides an effective solution to solve the common technical bottleneck problems of steel process such as "black box" operation, "fuzzy" control and "virtual" manufacturing of steelmaking.
Intelligent inspection and platform maintenance visualization
The traditional way of manually transporting molten iron is slow in information communication, and the work intensity is high and dangerous. In addition, the traditional small train transportation takes about half an hour, and the heat loss of molten iron is too large, which is not conducive to energy saving and emission reduction. Dongke software integrates the remote control and intelligent dispatching system of the molten iron tank car with 5G technology, which realizes the precise control of the temperature drop of the molten iron tank and improves the operating efficiency of the molten iron tank.
Refining Furnace Visualization
The refining furnace is a key link in the steelmaking process, which is used for molten steel refining, temperature control of molten steel, and adjustment of production process procedures and rhythms. Dongke software uses 3D digital twin technology to combine the external structure and operation of the refining furnace, as well as the temperature rise, desulfurization and deoxidation alloying into a high simulation model effect, and integrates the automatic temperature measurement and sampling system.
The combination of traditional steel industry with 3D visual display meets the needs of the current steel enterprise management model reform. Guided by the application of information technology, it promotes "smart manufacturing" and builds smart steel. It introduces related technologies such as visualization, one-screen master control, and intelligent operation. Iron and Steel Industry, Realizing Green and Low-Carbon Transformation