PLC control technology and configuration technology training device

ZN-09TPLC control technology and configuration technology training device
1. Main equipment and technical parameter requirements:
1. AC power supply: three-phase five-wire AC 380 V±10% 50Hz;
2. Temperature: -10～50℃; ambient humidity : ≤90% without condensation;
3. Training table requirements:
3.1 Dimensions: length × width × height: not less than 1200mm × 1000mm × 800mm;
3.2 function: aluminum alloy guide rail type, to meet the needs of integrated teaching, comprehensive courses The dual functions of the table and the experimental platform, the assembly and disassembly of the components should be flexible and convenient.
3.3 Safety protection measures: It has the functions of grounding protection and leakage protection, and its safety conforms to the national standard GB 19517-2009.
4. Power supply: 1 three-phase power switch (with leakage and short circuit protection), power is controlled by 3 switches for start, stop, and emergency stop, 3 fuses, 2 single-phase power sockets, 5 safety sockets, emergency 1 stop button. The system capacity is designed to be 1.5-2kVA.
5. Touch screen: 1 set of Kunlun Tongtai TPC7062TI, 7-inch color, RS485/Ethernet/USB interface, resolution not less than 800x480, 24VDC, memory not less than 128M, support SD memory card touch screen and computer communication line, touch screen and PLC communication line
6. PLC module:
1) S7-300 CPU315-2PN /DP host;
2) 6ES7321-1BH02-0AA0 (SM321 16-channel input);
3) 6ES7322-1BH01-0AA0 (SM322 16-channel output);
4) 6ES7 331- 7KF02-0AB0 (8 analog inputs)
5) 6ES7 332-5HB01-0AB0 (2 analog outputs)
6) 6ES7 353-1AH01-0AE0 (FM353 positioning module)
7) MMC memory card 64k bytes.
8) Power PS307
9) USB/MPI communication programming cable;
7. Frequency converter: G120 PN standard variable frequency drive control system:
1) G120 PN standard variable frequency drive control system control unit CU250-2 PN;
2) G120 standard variable frequency drive control system Basic operation panel BOP-2;
3) G120 standard variable frequency drive control system above 0.75KW, 380V power input power unit PM240-2.
8. Power button indicator light, etc.:
power supply DC24 V/6 A, DC12 V/2 A each set; change-over switch, buzzer, reset button yellow, green, red, self-locking button yellow, green, red, 24V instructions Light yellow, green, red;
9. Material conveying system: 1 set of
12, sorting assembly model
12.1 pneumatic execution system 1 set of
12.2 oil-free silent air pump: 220V/50HZ; power: 750w; pressure: 8bar; air tank 24L
12.3 Single rod cylinder, single rod cylinder, air gripper, rotary cylinder, inductive proximity switch, magnetic switch, buffer valve, dual control electromagnetic reversing valve, etc.
12.4 Air pipe Φ4Φ6
1 set of several 12.5 belt conveying systems, 3
belt drive motors (three-phase 380 V, 100w), 3 flat belts (size approximately 1355×49×2 mm);
12.6 Object sorting system 1 set of
single rod cylinder 3 pieces, 1 metal sensor, 2 light sensors, 6 magnetic switches, 3 object guides, 3 single-control electromagnetic reversing valves
, 5 sets of 12.7 material metal, 5 sets of nylon (white), 5 sets of nylon (black) set.
12.8 Assembly system 1 set, including 1 pneumatic manipulator, single-axis screw, 57BYG stepper motor, DM556 stepper motor driver
12.9 hopper and 1 set.
12.10 PLC programming, configuration and other software 1 set.
12.12 supporting tools 1 Set.
13. Product supporting CD 1 set.
2. Supporting software
1.
Botu TIA portal SIMATIC Step 7 V14 is a new engineering configuration software based on the TIA Portal platform, supporting SIMATIC S7-1500, SIMATIC S7-1200, SIMATIC The S7-300 and SIMATIC S7-400 controllers also support the PC-based SIMATIC WinAC automation system.
2. Sorting assembly model demonstration software
3. Training project requirements: The
material sorting module is used for teaching, and teaching activities can be planned according to the work process-oriented, work-study mode, and the following tasks are completed:
1. Comprehensive project:
materials in the hopper Part 1 is sorted, conveyed, handled and assembled with the corresponding material part 2, and then conveyed, sorted and coded to each layer of the silo.
2. Sub-training items:
2.1 Pneumatic system installation and commissioning items:
select the single rod cylinder, single rod double rod cylinder, rotary cylinder and other pneumatic actuators, single control electromagnetic reversing valve, and dual control electromagnetic switch configured with this device. Pneumatic control components such as the valve and magnetic switch can complete the following tasks of pneumatic technology:
2.1.1 Installation of pneumatic direction control circuit;
2.1.2 Installation of pneumatic speed control circuit;
2.1.3 Installation of swing control circuit;
2.1. 4 Installation of pneumatic sequence control loop;
2.1.5 Installation of pneumatic manipulator device;
2.1.6 Pneumatic system installation and commissioning;
2.2 Electrical control circuit installation and PLC programming project:
select the PLC module, frequency converter module, command switch, sensor, etc. of the device configuration to complete the following PLC application technical tasks:
2.2. 1 The connection of the motor forward and reverse control circuit and the preparation of the control program;
2.2.2 The connection of the motor star-delta step-down starting control circuit and the preparation of the control program;
2.2.3 The connection of the motor speed control circuit and the preparation of the control program;
2.2.4 Pneumatic direction control and programming;
2.2.5 Pneumatic sequential action control and programming;
2.2.6 Pneumatic manipulator control and programming;
2.2.7 Music fountain control and programming;
2.2.8 Crossroad traffic light control and programming;
2.2.9 Multi-stage speed control and programming
2.3 Electromechanical equipment installation and commissioning projects:
The following electromechanical equipment installation and electromechanical integration can be completed by selecting the mechatronics equipment components, PLC modules, inverter modules, command switches, sensors, etc. configured by the device The tasks of chemical technology:
2.3.1 Adjustment of the coaxiality of the transmission device;
2.3.2 Installation and adjustment of the belt conveyor;
2.3.3 Installation and debugging of the handling manipulator equipment;
2.3.4 Installation and debugging of the object sorting equipment;
2.3.5 Installation and debugging of feeding equipment;
2.3.6 Installation and debugging of automatic production line equipment.
2.4 Automatic control system installation and commissioning project:
Select the mechatronics equipment components, PLC modules, frequency converter modules, command switches, sensors, etc. of the device configuration to complete the following tasks for the installation of mechatronics equipment and mechatronics technology:
2.4.1 Installation and debugging of various sensors;
2.4.2 Automatic control of manipulators;
2.4.3 Automatic control of belt conveyors;
2.4.4 Automatic control of mechatronics equipment;
2.4.5 Installation and debugging of PLC control system ;
2.4.6 Installation and debugging of automatic production line.
2.5 The material sorting module is used for assessment or skill competition, and the occupational abilities that can be inspected:
2.5.1 The assembly and adjustment ability of mechanical components;
2.5.2 The installation and debugging ability of electromechanical equipment;
2.5.3 The circuit installation ability;
2.5.4 Pneumatic system installation and debugging ability;
2.5.5 Mechatronics equipment control program compiling ability;
2.5.6 Automatic control system installation and debugging ability.
3. Network communication experiment:
3.1 Based on PROFINET field bus S7-300 host communication with each other
3.2 Based on PROFINET field bus S7-300 intersection traffic light control
3.3 Based on PROFINET field bus S7-300 music fountain control
3.4 Based on PROFINET field bus touch screen S7-300 PLC Communication experiment
3.5 based on PROFINET fieldbus touch screen S7-300PLC inverter communication speed control experiment
3.6 based on PROFINET fieldbus S7-300 remote analog reading and output