Program background
As CNC machine tools are widely used in industrial production, CNC technology has developed into the core of the manufacturing industry.
In view of the complexity of CNC machine tools and the limited manpower reserves of enterprises, the monitoring and maintenance of equipment must rely on external forces. How to achieve real-time monitoring of workshops has become an urgent problem.
Program requirements
①Poor compatibility
Traditional data and image monitoring systems are not unified and have poor compatibility
②High cost
Traditional machine tool management solutions require high labor costs and low inspection efficiency.
③Difficult to maintain
Post-processing after failure occurs, long cycle, difficult to maintain
④Difficulty in wiring
The network structure of traditional monitoring solutions is inflexible and wiring is difficult.
An Introduction
Based on the industrial automation application solution, Four-Faith network cameras can transmit real-time images of the production workshop to the monitoring center or managers' mobile devices through network cameras to monitor the site in real time to ensure the security of stored data and intelligent playback of video content; at the same time, built-in images The analysis technology provides functions such as motion detection and intrusion detection to push alarm information in a timely manner; and the Internet of Things interface integrated with the network camera can connect CNC machine tools distributed in various places to the backend center, and upload data such as machine tool operating status to the The measurement and control center facilitates users to grasp the operating status of the equipment in a timely manner, detect faults in a timely manner, and complete equipment maintenance as soon as possible.
system integration
The remote data and image monitoring solution for CNC machine tools mainly consists of four parts: front-end equipment, acquisition equipment, communication equipment and management cloud platform.
Front-end equipment: Front-end equipment is mainly composed of different types of CNC machine tools, which are used for mechanical manufacturing, sensing interaction, information processing and other functions of products.
Acquisition equipment: It consists of a Four-Faith network camera and an NVR (network hard disk video recorder). The equipment is powered and data is transmitted through a PoE network cable.
Communication equipment: NVR and network camera with built-in 4G and 5G transmission modules
Management cloud platform: It is mainly composed of various servers and cloud platforms. It analyzes and processes data transmitted remotely from communication equipment to achieve real-time monitoring of workshop equipment.
Product advantages
✔ Only a single device can be used to collect and transmit images and data together
✔ Suitable for harsh industrial environments, its stability and durability are higher than other commercial-grade products.
✔ Users can conduct remote diagnosis of machine tool equipment, discover hidden faults in time, and improve productivity.
✔ Four-Faith network cameras support PoE power supply. Only one network cable can perform power supply and data transmission functions at the same time, which greatly reduces the difficulty of installation and improves the efficiency of later maintenance.