background
Driven by a new round of scientific and technological revolution and industrial transformation, the development trend of high-end, intelligent, green, service-oriented and customized manufacturing industries has become increasingly prominent. The motion control system is one of the cores in the field of industrial control, and is an indispensable "technique of making devices" in modern industry. Motion control technology has become one of the most active fields in the development of modern industrial automation, and has been widely used in various industrial manufacturing fields such as CNC machine tools, robots, microelectronics, electronic processing and testing, and production automation.
change
An increasing number of motion control industries involve the integration of real-time and non-real-time services, such as the processing of machine vision on Windows or Linux. Traditional real-time operating systems cannot effectively integrate real-time and non-real-time applications. On the one hand, traditional real-time operating systems cannot be effectively compatible with non-real-time operating systems, so that they cannot use the ecological resources of Windows or Linux systems; on the other hand, if visual processing is added to the real-time part, too much "addition" will lead to the reliability of RTOS Performance and real-time performance is reduced. Therefore, the market needs an industrial real-time operating system that is not only compatible with Windows or Linux applications, but also can run real-time services and non-real-time services in isolation at the same time.
replace
Domestic software is becoming replaceable, and Kedong Software is accelerating its participation in the historical process of domestic replacement. To be seamless, fast and replaceable, and not to be "stuck", but this is only the first step. From following and running to leading, in the future, Kedong Software must not only learn, but also achieve surpassing.
Intewell motion control solution
Architecture Diagram of Intewell Motion Control Solution
Intewell industrial real-time operating system motion control solution adopts the industry's unique virtualization technology and integrates real-time and non-real-time business applications to meet the needs of high integration and high-performance real-time motion control. In the real-time operating system part, two cores are used to run Intewell RTOS respectively, one of which runs the PLC environment and motion control algorithm, and the other core runs the EtherCAT bus alone, so as to ensure that the periodic data update in the EtherCAT task will not be affected by other applications Interference; In the part of the non-real-time operating system, the processing of applications such as visual tasks, man-machine interface, and edge computing is realized. The solution adopts a highly integrated operating system architecture, reduces hardware investment, and simplifies the network structure, thereby achieving the purpose of reducing customer operating costs.
Solution advantage
01 High real-time performance, Intewell RTOS task switching, interrupt response us level
02 Open and compatible, support Windows/Linux system, support HALCON machine vision application
03 High reliability, real-time and non-real-time systems operate in isolation without affecting each other
04 Multi-protocol support, including Modbus, CANopen, EtherCAT, AUTBUS
05Ease of use, integrating multiple development tools
06 Scalability, can be combined to support multiple RTOS
07 Maintainability, easy debugging, and remote maintenance
08Easy deployment and installation
09Functional safety, passed safety function certification
10 Independent and controllable, localized
11 Rich ecology, supporting a variety of domestic and foreign hardware platforms
Application Scenario
Intewell operating system motion control solution, using Windows or Linux real-time expansion architecture, to meet the needs of processing machine vision in Windows or Linux systems, using Intewell's high real-time performance, deploying EtherCAT master stations to achieve real-time control of servo axes , to meet the needs of the combination of machine vision and motion control, as shown in the following scenarios.
Application case: for 3C electronics, material labeling, machine vision loading and unloading operations
As a localization solution provider for industrial real-time operating systems, Intewell industrial real-time operating systems have passed third-party evaluations by multiple authoritative organizations, and have been verified by many major domestic projects and key equipment applications. There has been no quality problem after delivery for more than 20 years. Its source code independence rate scanning test has passed the certification of the Fifth Institute of Electronics of the Ministry of Industry and Information Technology, and the independence rate of the kernel and main functional modules has reached 100%. At the same time, the Intewell operating system is also the first operating system brand in China to obtain the highest level of functional safety certification from TÜV SÜD in the three important industries of automotive electronics, industrial control, and rail transit.
Intewell's industrial embedded real-time operating system adopts a unified microkernel architecture to support various application fields, and provides customers with sustainable and unified technical evolution and development support. Not only has high reliability and powerful real-time performance, but also has developed a series of industrial application solutions for the special needs of various fields. Its safety and reliability have been widely and fully verified and highly recognized by the industry.