MDC Machine Tool Monitoring and Data Acquisition System
（国内自主知识产权产品）
杭州乐芯科技 www.lx-factory.cn [email protected]
MDC is a set of real-time machine tool data acquisition system and a leading machine tool monitoring and data acquisition system. MDC provides a powerful real-time data acquisition function of machine tools, which can display the real-time status of all machine tools and the completion of production. MDC can provide powerful data analysis capabilities. It can provide you with hundreds of statistical charts such as machine tool utilization rate and machine tool failure distribution. It can accurately analyze the causes of various production bottlenecks and predict machine tool failure trends.
MDC has good integration and provides database (Mysql, Sqlserver, Oracle) and MQTT docking methods, which can be perfectly integrated with MES/ERP/Industrial Internet platforms and other systems, providing real-time production completion information for MES/ERP systems, enabling your The plan is more accurate and the measures are more scientific.
Real-time automatic collection and storage of equipment operation data through MDC (device data collection), real-time feedback of equipment switch status, alarm information, current processing program, speed, feed, magnification, load power, coordinates, tool information and other information. Provide an accurate and reliable data basis for the workshop to scientifically arrange production plans and take correct measures.
l Realize the statistics of the workload and running time of each device in the LAN, and perform tabular and graphical statistics on the device startup time, effective processing time, downtime, failure time, etc. according to different cycles.
l By automatically collecting the working status of the equipment, and monitoring and analyzing the fault information and operation information, it provides basic data for the equipment department to make scientific and effective maintenance plans.
l Automatically collect equipment status data, and make early warnings for equipment violations and equipment maintenance through system business analysis.
1. Equipment collection network architecture
Machine tool data acquisition provides a variety of acquisition methods
1. Collection gateway (dual network card) one-to-one mode: the collection gateway directly collects data and connects with the third-party system through the network card or 4G, and provides MQTT connection.
Application: machine tool manufacturers, industrial Internet platform collection, third-party collection platform
Purchase gateway docking, suitable for batch business, single system.
2. LAN MDC system collection
Install the MDC acquisition software through the industrial computer or server computer, connect the machine tool equipment through the LAN, and collect the machine tool data.
Application: machinery manufacturing processing equipment, production line
Purchase MDC software and authorize it according to the number of devices.
Database interface: database (Mysql, Sqlserver, Oracle), providing table definition and edge counting
MQTT interface: provide docking protocol analysis
Other interfaces: provide customized services
