Machine Tool Monitoring and Data Acquisition System
杭州乐芯科技有限公司，提供专业CNC数据采集解决方案
MDC is a real-time machine tool data acquisition system. MDC provides powerful machine tool data acquisition functions and analysis capabilities, and can provide you with various analysis and statistics functions including real-time overall machine tool utilization (OEE), so as to scientifically arrange production for you. Plan and take correct measures to provide accurate and reliable data basis.
MDC quickly finds out the user's actual production problems,
reduces tool costs and improves quality stability.
By analyzing the data collected by the machine tool, such as: single-piece processing time, output distribution in each time period, magnification, some practical problems in production can be optimized.
Case: some night shift single-piece processing time is reduced by 20-30% compared with day shift, and the machine tool Get all your nightly work done a few hours early. It turned out that the operator on the night shift increased the feed speed privately in order to finish the work earlier, so that he could take an hour's rest in advance. However, the excessively high feed rate leads to worse machining conditions of the tool, which directly increases the cost of the tool and makes the product quality unstable. Subsequent management achieved a reduction in their tooling costs and was still able to complete the expected output.
MDC tracks the cause of machine tool downtime
2. Helps enterprise managers understand the reasons for equipment downtime in the workshop, and reduce the occurrence of downtime events through effective management.
Case: An equipment manufacturer felt that their machine tools could not meet the needs of production, and decided to purchase several new machine tools. They are advised to first check the actual uptime of the machine tool for a week to see what the utilization rate of the machine tool is. As a result, they were surprised to find that the actual utilization rate of the machine tool was less than 40%, but they could not know exactly what caused it.
The customer installed MDC to monitor these machine tools. MDC immediately analyzed the problem. Two of the problems were inefficient machine tool maintenance response capability, clamping time, and long tool preparation time, which directly affected the machining efficiency of the machine tool. . Customers carry out targeted assessment measures, including the ability to quickly respond to key machine tool maintenance, design special fixtures for quick clamping, and prepare tools in advance in the tool room. The actual utilization rate of machine tools has increased by 10-20%, achieving their expected production goals.
The effect of MDC implementation
Help enterprise managers understand the history of equipment, real-time status and production task information and personnel information corresponding to the status.
Help enterprise managers to analyze OEE global equipment efficiency, grasp and effectively manage equipment production efficiency at all times, and easily find bottlenecks that affect production efficiency.
Helps understand equipment utilization conditions to improve and develop solutions to increase utilization.
Help enterprise managers understand the reasons for equipment downtime in the workshop, and reduce the occurrence of downtime events through effective management.
Help enterprises understand the distribution of equipment use time, such as the actual time spent in planned and production time, and effectively control the occurrence of unplanned production time.
Help enterprises understand the time spent on equipment for processing task information such as procedures, parts, and work orders.
Help companies understand the reasons for stagnation and time-consuming in the production process, and link it to cost.
Help enterprises understand the trend of parts production status, and perform performance ranking and data analysis on equipment, personnel and teams.
Help enterprises achieve lean management goals.
车间设备综合报表