business background
With the proposal of the Made in China 2025 plan, a new round of industrial reform kicked off. The exponential growth of big data accumulation has laid a good foundation for the outbreak of intelligent business. The production mode of traditional manufacturing with high pollution, high energy consumption and low efficiency no longer meets the requirements of modern industry.
Tupu drag-and-drop smart factory editor, 0 code to build 2D and 3D Web industrial configuration, create a large visual screen, help manufacturing companies to continuously improve processes, prevent problems, optimize operational efficiency, completely transform the value chain out of space constraints, and re- Plastic enterprise core competitiveness! It can not only improve factory production efficiency, but also help to accumulate and analyze big data to build a highly efficient, energy-saving, green, environmentally friendly and comfortable humanized factory.
Disadvantages of traditional factories
Machinery and equipment are isolated from each other and disconnected from each other;
There are too many inventory items in the factory, and the warehouse is out of touch with production;
The product cannot achieve comprehensive traceability management;
The process flow cannot realize fool-proof control;
Enterprise labor costs are high;
Equipment failure cannot be analyzed and processed in real time;
ERP cannot control the production process.
Many shortcomings of traditional factories seriously affect production efficiency. Using UI configuration and 3D configuration to build a no-code intelligent chemical factory can increase the production defect detection rate by 50% and increase output by 20%. Factories need to leverage technologies such as automation, artificial intelligence (AI), IoT, edge computing, cloud, 5G, additive manufacturing, and digital twins to transform factory operations.
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smart factory
As the factory evolves from "manufacturing" to "smart manufacturing", it is necessary to share information on manufacturing systems such as products, equipment, production lines, and workshops, and integrate modules such as R&D and design, personalized customization, manufacturing, and logistics distribution to verify the rationality of the production process online. sex. Hightopo Smart Factory Editor has rich large-screen configurations, and can build large-screen configuration styles according to factory needs. Diversified two-dimensional and three-dimensional configurations make it easy to build a SaaS platform. Use the low-code platform to tell the story of the industrial production line clearly.
Advantages of smart factory
The smart factory production workshop built with zero code covers production process design, equipment monitoring, production monitoring, environmental monitoring, etc., and realizes real-time monitoring, timely early warning and intelligent diagnosis for the entire production process, effectively controlling the occurrence of failures in the production process.
The no-code large-screen configuration built by Tupu software using the editor can improve the efficiency of production line equipment, personnel, and on-site management and control. Compared with traditional configuration software such as InTouch/IFix/WinCC, Topo's web-based platform is more suitable for the general trend of C/S to B/S transformation, multi-element visual components and fast data binding methods can be used for Create and deploy quickly. Visually view each production line and corresponding equipment in the plant through the IoT configuration, and check the operating status of the equipment after accessing the data.
Tupu 3D visualization technology adopts B/S architecture and seamlessly integrates with other mainstream front-end frameworks such as Angular, React and Vue, breaking the previous limitations of users controlling scenes in the control room. Users can access the 3D visualization system anytime and anywhere through a PC, PAD or smart phone, as long as they open a browser, to realize remote monitoring and control.
Tupu Software once took the SMT production line as an example, used rich 3D configuration and UI configuration to visualize digital twins, built a visualization system for SMT process monitoring and management, and created an intelligent and green digital smart factory.
editor introduction
Topu's WebGL-based 3D visualization engine HT for Web encapsulates basic 3D model creation and presentation APIs based on WebGL, and also encapsulates a rich mathematical operation library, covering multi-dimensional transformations, geometric calculations, etc.
The interface of Tupu Smart Factory Editor is composed of drawing area, topology components, menu bar and property panel, which can be embedded in the page. The user can operate through the PC or mobile phone, simply drag and drop to design the workshop layout and process flow, establish a digital model, perform simulation, and realize the digital management of the whole process of planning, production and operation. Draw industrial configurations through the Tupu code-free platform, build virtual scenes and continue to try and make mistakes to find the optimal solution for product production planning.
The no-code industrial configuration built with Tupu Smart Factory Editor can assist process planning, design and process route simulation, reliability evaluation, etc. Product information can run through design, manufacturing, quality, logistics and other links to realize product life cycle management (PLM). Combining sensors and radio frequency identification technology to establish a production process data acquisition and monitoring control system (SCADA), fully collect production site information, realize data integration and analysis with the workshop manufacturing execution system, and upload to the editor. Realize the whole process closed-loop management through digital process construction, and integrate with the enterprise resource planning management system (ERP).
There are two buttons, edit and preview, on the left menu bar of the editor. Click the edit button to create and save the 3D configuration, and click preview to view the effect after saving. The topological components at the bottom can be freely clicked and dragged to the drawing area to form a production line, which can quickly typeset and modify the style. Users can place equipment according to the production process of the workshop, and restore the production process of the product online.
Combined with the PLC control system to realize self-diagnostic monitoring, reduce system failures, improve system reliability, realize real-time query and comprehensive traceability of information such as operators, production equipment, key materials, and test parameters, effectively solving the problem of past paper form records Problems such as low efficiency, difficulty in storage, cumbersome query and screening, etc.
hot key
Use the shortcut keys Ctrl+C and Ctrl+V to copy and paste the model, hold down the Ctrl key for multiple selections, and press the Delete key to delete the model. Topu's powerful and flexible 3D engine allows users to easily realize the presentation of 3D models without writing code. Users don't need to care about tedious and complicated WebGL operations, and can focus on the business layer of the application, saving development costs and speeding up the development process.
drawing area
The size of the drawing area can be adjusted freely, and there are four buttons to adjust the size: X-axis shrink, X-axis expand, Y-axis shrink, and Y-axis expand. When multiple production lines need to be combined for monitoring, the area of the drawing area can be enlarged.
model manipulation
Example models include a six-axis robot, engraving machine, CNC, AGV, material warehouse, polishing machine, cleaning tank, and production line. Each model can be parameterized, such as name, length, width, height, coloring, etc., and can also be rotated and deleted, and the position of the model can be moved freely. The editor adopts a building block structure, and users only need to simply combine them to flexibly build the production process of the products in the workshop.
The simulation system can simulate the processing state of the machine tool in real time and realize the data accumulation of process experience. The traditional numerical control system feeds back codes in diagnosis, while the large visual screen of Tupu software can feed back events and help operators determine where the problem lies. For example: monitor engraving machines, polishing machines and other equipment, store historical operation data, and facilitate maintenance personnel to carry out fault analysis. Set the threshold, if the threshold is exceeded, the red light will flash, and the warning effect is more intuitive.
The movement trajectory of the AGV car can also be drawn in the large visual screen to assist in the inspection of the workshop.
Data docking
In the workshop, assets, devices, equipment, and AI-driven robots are equipped with sensors, and data collection and control are realized on-site by decentralized on-site control stations and data collection stations, and are transmitted to the production monitoring layer computer through the data communication network. The production monitoring layer conducts centralized operation and management of data from the process control layer, such as various optimization calculations, statistical reports, fault diagnosis, display alarms, etc., and finally uploads the three-dimensional configuration of the map, which raises the predictive maintenance of the workshop to a new level.
Chart operation
The chart in Tupu Smart Factory Editor contains three buttons of production index, operation index and environmental protection index. Click to pop up the corresponding chart box, and the position can be moved freely. After connecting the data to the chart, you can view the factory's product production quantity, equipment operation data, carbon dioxide emissions and other information, and you can also set the refresh rate. By recording information such as material usage time, processing progress, energy consumption, etc., it provides workshop managers with an analysis of the completion of orders and plans; it can also integrate material consumption and labor costs through the financial system to collect the operating costs of the entire workshop in a timely manner.
The smart factory editor is based on the self-developed engine HT for Web to realize interactive large-screen configuration. The industrial configuration scene built with low-code can be zoomed, panned, and rotated, and each device in the scene can respond to interactive events. Built-in UI configuration, 3D configuration, IT operation and maintenance, electric power, flowchart and other industry models, support access to public network or local data sources, visualize data binding, and realize digital map linkage. Lightweight data source management supports online creation of cloud data interfaces. Provide JS-SDK, low-code secondary development business requirements. Tupu software relies on the data assets of thousands of cases to provide more practical visual operation solutions for various industries.
In the automobile manufacturing industry, the Tupu software is used to realize the 3D visualization of the production line of the automobile assembly workshop. Make the automobile production process more transparent, and the management more refined and efficient, thereby improving the efficiency of production and the quality of products.
realize value
Minimize downtime, increase efficiency, improve worker safety, and influence decision-making and product development with AI insights from IoT, IIoT, and real-time data at the edge. Use edge computing to bring insights closer to the data source to optimize production operations in real time and improve product quality. Unearth valuable data with an open platform and extensible APIs to build a digital thread.
The digital twin of the factory is based on the relevant data of the product's full life cycle, and simulates, evaluates and optimizes the entire production process in a computer virtual environment. Combined with the construction and operation and maintenance of MES, WMS, SAP and other systems, the collaborative sharing of information flow in the whole process of product manufacturing is realized, and all data is interoperable and shared, and real-time capture of cost accounting data and full-chain traceability quality control data.
The smart factory editor is a web technology based on the HTML5 (Canvas/WebGL/WebVR) standard, which meets the needs of the cross-platform cloud deployment of the Industrial Internet of Things. It can build large-screen configurations, UI configurations, industrial configurations, and three-dimensional configuration.
From the SDK component library, to 2D and 3D editing, to attribute modification, it constitutes a one-stop data visualization solution, and forms a set of efficient development process and ecosystem proven by practice, which can quickly realize modern, high-performance, Cross-platform (desktop Mouse/mobile Touch/virtual reality VR) graphics display effect and interactive experience. Its underlying framework HT for Web's original custom-format vector rendering engine pursues the ultimate performance. All components can bear tens of thousands or even hundreds of thousands of graphic elements, tens of thousands of tabular data, network topology graphic elements, and instrument charts. It breaks through the traditional limits of many industry applications and better adapts to the needs of the big data era of the Internet of Things.
At the beginning of Tupu software design, the principle of Heavy Canvas Based for Ultimate Performance was adhered to, so that partial refresh, batch aggregation, image caching, minimal DOM elements, etc., graphics optimization (memory/CPU/GPU) skills were fully utilized.
The product HT for Web provides a complete pipeline operation tool chain, which can be visually edited from view component design, 2D chart design to 3D scene design. It solves the pain of separation and independence of traditional 2D and 3D design; solves the problem that traditional designers and programmers use completely different independent design and development tools, resulting in inconsistent design and final realization and duplication of labor; designers and programmers use unified tools to collaborate The development mode achieves high-speed iteration of product development, and quickly turns ideas into 2D, 2.5D and 3D final interface results. For example, the smart factory editor can also build a zero-code SaaS mode editing configuration platform, open up various vertical fields of the industrial Internet, and help build the industrial metaverse.
The smart factory editor breaks the traditional manufacturing mode and successfully applies technologies such as "digital twins, black light production, Internet of Everything, intelligent decision-making, green manufacturing, and data closed-loop" to quickly create "transparent, green, digital, intelligent, and black" with zero code. Light, Lean" smart factory.