TPM management application in basic theory and improve the way scientific research, not only to ensure product quality, cleared an important part of extravagance and waste, to reduce the risk source, reduce failure rates, control costs, improve Ziranhuanjing, but the key is TPM management can greatly enhance productivity. "Six Source" improvement in the use of the company would give full play to the effect of major.
How to carry out six to improve source
1, solve the pollution
remediation key pollutants have three position, a position is the source of manipulation, security is another position outside Huanjingwuran proliferation; the third is to collect air pollutants, recycling use. The most common approach to cleaning up pollutants, that is a lot of clean-up methods should be based on specific equipment, the design concept is different cleaning methods, such as the use of compressed air to clean to prevent dust moving, large selection of industrial vacuum cleaners can clean up ; some equipment to clean up according to where you want to scrub, based on different equipment, scrubbing gadget can also be a variety.
2, clean source of difficulty to solve the
processing source also difficult to clean up three directions, a root cause to be manipulated, so that can not be cleaned position is not Huanjingwuran; second is the development and design of special type of cleaning tool, so that can not be cleaned very easily become cleanup; third flap of air pollutants, and the cycle use.
3, troubleshoot the source of
processing the key common source of failure to master standard common sources of error generated, manipulated according to certain way, blocking common cause failures generate standard or trends. If the common faults produce, to analyze and grasp the regularity sake of common faults produced, and then take effective measures to prevent a wide range, according to the standard and then to generate the sake of finding pragmatic solutions and give execution.
4, solve the source of the waste
processing extravagance and waste from sources but also from the "from" relentless efforts. As people chase endless, central air conditioning is not off, keep equipment; leak caused by a variety of extravagance and waste, such as water seepage, leakage steam, steam leakage, oil leakage, leakage with other substances, to be used to engage in a variety of ways well stanch trap work, really can not stanch, they do a good job re-use and Xunhuanjitong leakers, etc.; for extravagance and waste of raw materials, according to not only save raw materials and processing technology to improve the design concept, at the same time be able to waste recovery of raw materials, re-use levels to make greater efforts.
5, solve the source of the defect
problem must address the shortcomings source to learn from the root of the most essential, such as the actual operation of their equipment and staff, maintenance standards to start with, only that can solve many difficulties.
6, to solve the hazards of
handling dangerous source of analysis on the spot depending on the environment, find unscientific environmental factors, according to the rational distribution again, Ziranhuanjing renovation, redesign idea transformation, modification of safety equipment, set-spot management, etc. method of treating human factors training practice hazard refining operation according to the actual requirements and strict standards, data visualization and working to reduce the alert prevented.
"Six Source" TPM is a maintenance problem a top priority, problem, blind spots, to promote in the whole process, all the staff to participate in all-round and delicate, to create an atmosphere, to develop good habits. Pay attention to the "six source" work and daily affairs closely linked, combined with energy conservation together, must not put superfluous formality, thunder, little rain.