From July 11th to 13th, China (Shanghai) Machine Vision Exhibition and Seminar on Machine Vision Technology and Industrial Application was held at the National Convention and Exhibition Center. With the theme of "'Vision + AI' Empowering the Intelligent Upgrade of Manufacturing Industry", this exhibition focused on displaying a full range of products of machine vision systems, core components and plug-ins, which will inject new opportunities into the development of artificial intelligence and advanced manufacturing. vitality. As an enabler of the intelligent manufacturing industry, Quectel brought relevant machine vision solutions and terminal equipment to the exhibition.
As the world's leading overall solution provider for the Internet of Things, Quectel has profound accumulation and rich experience in AI technology, which can help customers' equipment to accurately, quickly and simply realize image collection and screening, reasoning and identification, data labeling processing, AI model training and other functions. In addition, Quectel AI also has the advantages of IoT platform capabilities and zero-code graphics to help customers quickly deploy AI devices.
In the field of industrial production, based on its AI capabilities and advantages, Quectel has created a wealth of machine vision applications and solutions, including shielding cover appearance inspection solutions, desktop visual recognition systems, bearing appearance intelligent inspection equipment, power adapter appearance defect inspection equipment , Quectel AI intelligent screening machine, etc., empower the appearance quality inspection link of industrial production, help AI technology empower intelligent manufacturing, and serve thousands of industries.
Shielding cover appearance inspection scheme
The shielding cover is a common tool for shielding electronic signals. It is stamped and formed from raw materials, and it is prone to poor appearance quality during production, which leads to waste in subsequent processes. In order to reduce this waste, it is necessary to add appearance inspection stations before the next process. However, manual inspection is difficult and secondary pollution may occur. Therefore, using AI equipment for inspection has become an important way to ensure the appearance quality of the shielding cover.
Quectel's shielding cover appearance inspection solution is based on Quectel's industrial intelligent platform and deep learning algorithm. It has a built-in industry mainstream deep learning framework and a self-developed CPU+GPU intelligent AI acceleration module, which can detect various defects on the surface of the shielding cover, greatly improving the detection efficiency. efficiency and accuracy.
At present, this solution has been applied in the module production and testing line of Quectel Changzhou Intelligent Manufacturing Center to ensure the appearance quality of Quectel module products.
Desktop Visual Identity System
The desktop visual recognition system is also based on Quectel’s industrial intelligence platform and deep learning algorithms. By identifying the character information on the original label of the component and the barcode on the label pasted by the customer, the unique ID of the component is determined and communicated with the customer. The relevant material information in the warehouse management system (WMS) is compared to determine whether the part is the material that needs to be used to prevent wrong use.
The system adopts an integrated design and is small in size. Using deep learning OCR and code reading system, it can realize the acquisition and verification of product surface characters, barcodes and other information, thereby improving the verification efficiency and product qualification rate.
Bearing appearance intelligent detection equipment
Bearing appearance intelligent detection equipment has excellent detection capabilities. Equipped with traditional image processing and deep learning technology of Quectel QIDI intelligent visual inspection platform, it can better adapt to the assembly line and seamlessly connect with the production line to realize all-round and seamless bearing products. High-precision appearance inspection of dead angles to ensure product appearance quality.
This equipment is suitable for the appearance defect detection of deep groove ball finished bearings, inner and outer rings and other products. While greatly improving the detection efficiency and accuracy, it can achieve zero missing detection of key defects.
Power adapter appearance defect detection equipment
The power adapter appearance defect detection equipment uses a deep learning algorithm based on industry characteristics, combined with a customized combined light source, to detect subtle defects on the surface of the power adapter, improve detection efficiency and reduce labor costs for enterprises.
Based on the Quectel industrial intelligence platform, the device integrates deep learning and traditional algorithms. It has pixel-level fine-grained processing capabilities and can identify the smallest defect with a width of 0.1mm. High-precision visual inspection of various defects to ensure product quality.
Quectel AI Intelligent Screening Machine
Quectel’s AI intelligent screening machine is based on industry-leading image processing and deep learning algorithm capabilities, combined with a universal turntable design, and uses a customized combined light source system to achieve fast and flexible 360° non-dead angle appearance defect detection for various small parts and components.
The equipment adopts 6-station synchronous high-speed flying camera, which can greatly improve the original production cycle and production line efficiency, and help enterprises achieve efficient production operations. At the same time, the device is compatible with traditional + AI algorithm detection and 3D visual inspection station installation, helping traditional manufacturing to achieve intelligent upgrades.
In this exhibition, Quectel brought the shielding cover appearance inspection solution and the desktop visual recognition system, and conducted a live demonstration, which received wide attention from the visitors.
Thanks to its full-stack technology development capabilities and rapid response service capabilities, Quectel can easily tailor machine vision solutions for global industrial customers. In the future, Quectel will rely on its own comprehensive advantages to continue to develop more machine vision products and solutions, empower the intelligent upgrade of industrial production, and help the simultaneous improvement of product quality and production efficiency.