Once a product quality problem occurs, it may directly affect everyone. For example, the endless recalls of milk powder, mobile phones, automobiles, etc., not only greatly affect the corporate image, but also cause serious losses to enterprises and users. Therefore, every manufacturing enterprise attaches great importance to quality inspection, assigns more quality inspection personnel, increases quality inspection links, and finds ways to improve quality. But no matter how busy the quality inspection is, in the end, the user finds the problem. The same problem is repeated over and over again, and solving one at a time can solve a lot of problems. Why do the old problems still exist? New problems emerging? ...
Although product quality problems may be related to design, production, outsourcing, etc., the quality inspection department is only an after-the-fact inspection. But this is not an excuse. As long as the product quality is not good, or even enters the market, the quality inspection work is not done well, because inspection and improvement of quality are the original intention of setting up the quality inspection department. Why is there no product problem found? Why does the same problem keep happening? Why does the quality not improve month after month? ... In fact, many of them are due to the irregularity of the quality inspection process, lax checks, outdated methods and disjointed management. The quality inspection department is useless, in the final analysis there is a problem with management.
The brand-new production quality inspection management of Zhibang International Industrial ERP system regards production quality inspection as the key hub of enterprise quality control, refines quality inspection to the smallest link of production - process, and thoroughly opens up product, design, procurement, process and process. , production, outsourcing and other related businesses, seamlessly connect rework, scrap, warehousing, piece counting, suppliers, external negotiation, payment, invoice collection, etc., to create an all-round quality control data intelligence network. The system also has the functions of quality inspection, statistical analysis, problem tracing, and quality improvement. Just like Tianyan, it can finely control and comprehensively track the whole process of production quality inspection, and easily upgrade the enterprise quality inspection management mode in one step.
One-stop production quality inspection, easily meet the needs of complex quality inspection scenarios
Each enterprise has its own specific production model. Self-made, outsourced, and outsourced purchases often run concurrently. Traditional production quality inspection management methods, data collection, uploading and sharing, etc., face great difficulties. Zhibang International Industrial ERP system provides functions such as dispatched quality inspection, process quality inspection, outsourced quality inspection of processes, and outsourced quality inspection of the whole order. It can easily handle all kinds of production quality inspection management in one system. It is more able to cooperate seamlessly with the procurement quality inspection. Before production, the quality has been strictly controlled from the source, which greatly reduces the quality problems caused by unqualified suppliers, raw materials, components, etc., and avoids all kinds of unnecessary risks and losses. .
At the same time, a large number of scene-based functions are integrated into the industrial ERP system. For example, batch auditing, batch warehousing, batch scrapping, batch deletion, etc., saves the tedious and time-consuming processing of documents one by one, and quickly improves the automation level and efficiency of quality inspection. Enterprises can conduct quality inspections in a summary or detailed manner, select full inspections and random inspections as needed, serial numbers, expiration dates, production batch numbers, upload attachments, etc. are all available, and mass notifications can be sent at any time according to changes... Powerful functions can also be combined in any form , One-click automatic matching process, flexible to meet various complex quality inspection needs. In the end, the data of each link of the entire quality inspection process is continuously and seamlessly transferred to the industrial ERP system, creating a data intelligence network for production quality inspection, and providing comprehensive data support for management decision-making and business collaboration.
Interactive automatic cycle to fully speed up the operation efficiency of the quality inspection process
As an important hub of the production process, production quality inspection is in the same line with the front and rear business. It not only needs to provide information sources at the front end, but also transmit data to the back, so it is not only necessary to do a good job in product quality inspection. A delay or error in one link may cause the entire process to be delayed or delayed. Mistakes, unable to quickly meet customer needs and respond to market changes. Through the Zhibang International Industrial ERP system, enterprises can fully open up the front and back links of the business, and realize the "zero threshold" to realize the automatic interactive cycle of the production quality inspection before, during and after, and comprehensively accelerate the automatic operation efficiency of the quality inspection process.
Since data such as dispatching, outsourcing, and rework are all fed back to the industrial ERP system in real time, just click the "Quality Inspection" button on the corresponding document interface to generate a production quality inspection with one click, and the business process and related data will automatically flow. On the document after the quality inspection, click the warehousing, rework, and scrap warehousing buttons to generate the corresponding business document with one click. When the outsourced products pass the quality inspection, payment plans and invoice collection plans can be generated with one click. The system minimizes manual intervention and manual input, allowing all levels and links to obtain information and query tracking in real time, no longer need to wait for a long time and make mistakes and omissions, and comprehensively reduce costs and speed up production.
Process-level quality traceability to rapidly improve the level of production decision-making
For many manufacturing enterprises, quality problems occur frequently, and similar problems are repeated repeatedly. It is not that they do not want to solve them, but that the production and quality inspection-related processes and data are fragmented, and they cannot find methods and basis for quality traceability and improvement. cannot solve the problem from the root. In the Zhibang International Industrial ERP system, the data of each link related to quality inspection is seamlessly connected and completely recorded, and flows in real-time in the multi-dimensional quality inspection statistical analysis report. The management of each link can view the comparison and trend of product failure rate, process, outsourcing failure rate analysis, and production quality inspection summary table, etc. Wait for the question!
In addition, in the industrial ERP system, production quality inspection realizes process and data process-level collection and positioning, so that product quality problems can be traced back to process-level units in real time. It means that as long as there is a quality problem, it can be traced back to the system in which workshop, production line, process, equipment, and station where the product was made, which process was used, and who produced it. Furthermore, it can be traced whether the quality problem is caused by the process flow, production personnel, machinery and equipment, or packaging and transportation... Real-time and real data become the basis for decision-making in the production optimization process and process of the enterprise, so as to solve the problem from the root. , continue to improve product quality.
With the improvement of users' consumption power, the quality requirements are also increased, and the product life cycle is getting shorter and shorter in the face of fierce competition. The future production quality inspection is definitely not a simple and rude shirk responsibility, nor is the same problem recurring, nor is it a mere formality and neglect of management, but the control and tracking of the whole process all the time to ensure that products are produced according to customer needs and delivered according to customer needs! Zhibang International Industrial ERP system process-level production quality inspection management, one-stop, scenario-based and refined process management, provides manufacturing enterprises with big data required for management and decision-making, like Tianyan, so that quality problems have nowhere to go !