With the rapid development of my country's manufacturing industry, the company's equipment maintenance system continues to reform and deepen, and traditional equipment maintenance methods are difficult to meet its requirements. The online monitoring and management system of computer-based IoT equipment provides a complete set of cloud-based management solutions.
The online monitoring and management system of Jixun IOT equipment can provide equipment manufacturers with remote monitoring solutions for equipment operating conditions, realizing the networking, remoteness and visualization of equipment manufacturers' on-site monitoring procedures; reducing personnel maintenance costs and realizing real-time equipment operating conditions Online monitoring and early warning can reduce accidents or their expansion.
2. System composition
System function diagram
1) On-site real-time operation data can be transmitted to the on-site duty personnel and safety operation personnel of the terminal application customer through the TG452 edge computing gateway of KXIT.
2) On-site real-time operating data can be collected and transmitted to the terminal manufacturer for remote online monitoring through the edge computing gateway TG452 of Kexun IoT. The Computex IoT Edge Computing Gateway supports simultaneous transmission of data from multiple centers, and can simultaneously send the data collected at the front end to the industrial special equipment safety operation platform of the safety supervision department for docking, and supervise the key special equipment in the area.
Three, system characteristics
Module management: unified modular management access to equipment monitoring and management
Device access: remote operation and maintenance, support for automatic device search and upload
Four, equipment introduction
The TG452 series Gateway is an industrial-grade Internet of Things wireless gateway. This series of products can help users quickly access high-speed Internet and realize safe and reliable data transmission. It adopts high-performance industrial-grade 32-bit communication processor and multiple software Level detection and hardware multiple protection mechanisms to improve equipment stability.
1. Adopting high-end processor of Arm architecture; standard Linux system supports users' secondary development, safer and more flexible application
2. Flash + large memory design, can be expanded up to 1GB, can expand large-capacity memory space, and massive data storage is helpful for application expansion.
3. Support edge computing, realize terminal data processing optimization, provide conditions for data security, and effectively reduce the pressure on the platform server.
4. Rich interfaces and easy-to-use standards.
5. Diverse network access. Support Ethernet, WIFI, 3G/4G/5G network access; support dual SIM card, load balancing, wired and wireless dual link backup and other functions; realize switching between different links; built-in multi-level link detection and recovery mechanism, Ensure uninterrupted device network connection.
6. Support Python development environment. System encapsulation interface is flexible and rich in resources, providing a basic platform for users' secondary development
7. Support multiple platform access and equipment mainstream protocols. It can provide simple and safe remote access for PLC and other industrial equipment.
8. Industrial quality, stable operation in harsh environments
9. Remote management, efficiency improvement
Five, system function introduction
Device location information display
Display the equipment manufacturer or the specific installation location of the equipment on the GIS map, and quickly switch to the equipment monitoring interface to monitor the real-time information of the equipment.
Historical data query
Equipment historical operation data query can be displayed in the form of lists and charts; support EXCEL export; customizable query templates.
Run statistical analysis, comparative analysis
Perform statistical analysis of equipment operating data by day, week, month, quarter, and year, support data comparison analysis of the same equipment in different time periods and data comparison analysis of different equipment in the same time period, quickly diagnose and analyze the equipment, and locate the fault point .
Statistical analysis of energy consumption
Perform statistical analysis on equipment energy consumption by day, week, month, quarter, and year, and support 3D curve, histogram, pie chart, table and other methods to display equipment energy consumption status, and provide data basis for equipment energy saving transformation.
Equipment archives, life cycle management
Manage and archive equipment file information by category, which is convenient for users to find and manage. It supports custom addition of equipment attributes and categories, which is suitable for file management of various types of equipment; installation, use, maintenance and replacement of equipment, the entire equipment life cycle To manage.
User authority management
Strict management of equipment operation and viewing authority to prevent misoperation or illegal operation of equipment by non-authorized users; user authority supports multi-level custom allocation, multi-level management by department and personnel, and different users can configure different operations and View permissions.
Video surveillance, environmental monitoring
Real-time retrieval of equipment on-site operating images through video methods, monitoring of equipment operating conditions and environmental parameters such as temperature, water immersion, and smoke in the operating environment; at the same time, it supports automatic retrieval of video recordings of the equipment's surveillance camera when equipment fails The user views the running image at the time of the accident.
Real-time monitoring and remote control of equipment
Real-time collection and display of the equipment's analog quantity, status quantity, pulse quantity, communication status and other data, and remote control of the equipment, signal reset and other remote control operations; statistical analysis of the equipment's operating data on the day; convenient for users to perform equipment Remote management and monitoring.
Alarm, fault, event management
Real-time event push, historical event record query and statistics; support pop-up, SMS, mobile APP push, voice alarm, push picture, push video and other alarm methods; support online diagnosis and other advanced accident functions.
Web and App functions
The system supports Web page browsing and mobile App push, which is convenient for management personnel to access on-site equipment conditions, and realizes the mobility and ease of use of the system.
