In recent years, the rapid development of networking technology, to promote traditional manufacturing to begin a fundamental change, the use of the Internet of Things technology for remote monitoring of CNC machine tools, remote troubleshooting and maintenance, CNC machine tool manufacturers and companies are operation and maintenance good.
1, solutions
CNC machine ROMS sensor technology scheme utilizes a sensor mounted on the CNC machine (temperature sensor, a voltage sensor, a pressure sensor, a velocity sensor, a displacement sensor and a laser sensor) detects motion axis CNC machine tool bed and other operating state the mechanical or electrical components of the body in a timely manner to collect temperature, vibration, sound and other information of each member of the CNC machine tool, the collection means of the various states of the detected data to 4G DTU / industrial routers transmitting means, and then by transmission Upload device through a wired or wireless network monitoring device to the cloud server, the server for data storage, analysis, statistics, by way of real-time display configuration CNC machine running parameters and alarms to notify the relevant operation and maintenance personnel, transport by maintenance personnel to grasp the equipment operating status after abnormal alarm analysis, eliminate hidden dangers, avoid production downtime due to equipment failure and lead to greater losses to customers.
2. Advantages
1. edge computing capabilities
to support remote control functions, data acquisition, data monitoring, data filtering, data security, data storage, data uploading and downloading on the remote function;
2. a variety of networking
support for Ethernet, 4G, WiFi, mobile phones and other networking hotspots, provide different access solutions for different applications.
3. The protocol is compatible with a wide
variety of industrial equipment protocol support industrial field, the international standard protocols, such as: Modbus, so that easy access to equipment.
4. The self-healing
support networking break automatically redial, self-healing; fault line provides link redundancy, multi-level link detection and security equipment online.
The security
firewall support function to ensure network security features equipment;
6. cloud configuration
stop data acquisition completion terminal device, real-time control, group management, configuration design functions.
7. intelligent maintenance
for each machine for remote maintenance, remote diagnostics, remote control. On-site equipment to automatically download updates, operation and maintenance personnel do not need to be able to live and troubleshooting problems.
