How to implement TPM management machinery manufacturing plant, about what processes are? Machinery manufacturing plant to implement TPM management must be sure to have a base, in addition to literacy workers should have a high degree of emphasis on leading cadres application and complement each other, and constantly improve the TPM management structure and management system, able to implement stronger TPM management.
Advance of TPM management, to develop a good plan, to prison tree "three-wide" consciousness, create the implementation of TPM management organizational structure, establishing rights responsibilities TPM management agency, to develop a variety of standardized maintenance activities, carry out the necessary professional these cultural education.
First, select TPM management demonstration sites:
①TPM management demonstration sites not suitable for large surfaces, in order to facilitate focused and immediate lessons;
②TPM management pilot stage to be carried out, step by step, not instant success.
Two, TPM Status Management of Model:
For example, a factory equipment maintenance and repair work must although basic, but the system still many loopholes and problems. The proportion of young workers is a very big car chassis production workshop, in application management and maintenance level, there are big differences. Some young workers low technical quality, weak sense of responsibility, do not have the characteristics of machinery and equipment, construction and maintenance expertise, and therefore do not follow the rules for safe operation of machinery and equipment applications, reckless chaos dry.
In the inspection found that some operators even run for equipment maintenance basics of maintenance and safety procedures, etc. do not understand, just working children, no maintenance machinery and equipment; CNC lathes and some even own a few applications oil inlet are I do not know, do not look at long-term oil window, causing bruising machinery and equipment, burns, mechanical failure after another. Prior to demonstration sites, workshops mean that there are more than a dozen years of machinery and equipment accidents. No equipment maintenance management level, maintenance of electrical milling of work standards, work is not evaluation, long-term division of responsibilities unclear.
Third, the role of the pilot process management of TPM ::
1, all the staff to carry out cultural and educational demonstration sites go from the details of the production plant, sub-sub training seminar was held the first study and training technicians, demonstration lectures held for the production of electrical plant workers monitor and clamp maintenance staff, with the related equipment department staff to the most important details of the generation and management of TPM trends, and with the current standard of conduct in our system overhaul contrast, focus and establish the necessity and importance of demonstration sites. Then the whole workshop organized seminars, demonstration point of mobilization, clearly put forward specific measures and regulations. And thus make the whole production plant attaches great importance to every employee in terms of ideology, storming ahead with the preparation, clear on the practice.
2, determine the work content and service management system TPM:
① score based on machinery and equipment to carry out at all levels of production, quality, maintenance costs fees, security and other standards, clearly the most important equipment and machinery generally;
② all key production line equipment for demonstration workshop to carry out normal maintenance, in which the most important equipment, but also to carry out regular maintenance. The inspection results are recorded as a maintenance program based;
③ in the usual maintenance and periodic maintenance problems found, repairs carried out according to the following categories: simple puzzle, cleared by the actual operating staff; usually the problem, solved by repair electric miller; the more complicated problems, methodically by the maintenance staff repair or new projects improved maintenance;