For the factory, the larger the scale, the more management problems will follow. In the production process of the factory, some common production phenomena, such as the form of the production plan, the accumulation of semi-finished products in each production department, and the low compliance rate of the production plan , The raw materials or semi-finished products in the front and back processes cannot be connected, the production plan is often added or cancelled, the urgent orders appear frequently, the original production plan is disrupted, the product quality cannot be controlled, the warehouse has too much raw materials, and the delivery date is delayed, etc. A series of management question. How to solve these management problems?
In order to solve the above-mentioned production management problems and improve the production process, Zhibang International provides a complete set of production management solutions for factories. The operation process is driven by production orders. Through simple and clear operations, it meets the management needs of factory production process automation control and process management, quality management, department collaboration, etc., helping enterprises to fundamentally change the production management mode and improve efficiency. The following points are the specific operations of Zhibang International ERP software to improve the factory production process:
1. Integrated management of production resources
In the production process of the factory, there are often waste of production parts and excessive accumulation of materials in the warehouse. These problems can be easily solved in the ERP software. A standardized, unified and complete production database can be established in the system. Data interconnection of all links, real-time control of production dynamics, rapid improvement of collaboration efficiency, and effective prevention of production problems and failures. Multi-production modes, multi-production lines, multi-departments, and multi-personnel can be coordinated, and the machinery and equipment, work centers, and processes involved in production can be coordinated. , the manufacturing process, etc. are integrated to avoid the problem of enterprise funds caused by idle and waste of resources.
2. Automatic production scheduling
In production, there are often cases where the production schedule is only in the form of a blank, the bill of materials is unclear, and urgent orders or insertion orders frequently appear. In order to avoid these situations, the production plan and the bill of materials can be automatically matched and calculated in the ERP software of Zhibang International. Generate forecast orders to arrange purchases, through production order accounting, automatically perform time estimation and production capacity balance, quickly respond to inserted orders and urgent orders, and automatically arrange the start time, production workshop, production line and end time of production orders according to scheduling rules, automatically Scheduling replaces manual production scheduling, which is more efficient, has fewer errors and omissions, and avoids confusion in workshop management.
3. Production process control
Different management problems often occur in various aspects of factory production, resulting in failure to complete production within the specified time period, delaying the delivery date, and affecting the reputation of the company. These management problems have always plagued factory production management. , then these problems will be easily solved. For example, ERP software can help the factory to achieve integrated management of the whole process, from BOM, process, forecast, plan, order, workshop, outsourcing, to quality inspection, piece counting, cost accounting, and highly information sharing , process automatic connection, easy process control, provide simple process, intermediate process, complete process, fully meet the needs of the production process, customize the approval flow, finely control each link of the production process, continuously optimize the performance of the production line, avoid risks in advance, Solve all kinds of problems caused by factory production.
Fourth, the production progress can be seen
Factory production managers can view the production progress and production details in the ERP production management software, automatically associate production data with production progress reports in the ERP software, and view all the execution processes of production orders with one click, from production task release, dispatch, and material picking. , material replenishment, material return, rework, outsourcing to quality inspection process can see the details, real-time tracking, control order progress, timely adjustment, arrange production activities, progress at a glance, powerful progress query function, order number, start Dates, deadlines, production progress, working hour progress, order status, product information, order process, piece rate and release status, all under control.
Five, production quality control
In the actual production process of the factory, once the production process cannot be strictly controlled and managed, the quality inspection process is prone to unqualified products. In order to manage these products reasonably, the products can be classified through ERP software to provide production quality inspection and outsourcing. For quality inspection, you can customize the quality inspection fields, numbers, types, and levels, support quality inspection order follow-up, warehousing of qualified products, and repair of non-conforming products, reducing the scrap rate and saving costs for enterprises. Establish a unique mark for each product, support random inspection and full inspection, support each process and product quality inspection, strictly control product quality, reduce the risk of returns and claims, help you track the root cause of product problems, and make timely improvements.
6. Automatic cost accounting
In Zhibang International ERP software, scientific and comprehensive cost accounting rules can be established to automatically count production-related indirect costs, synchronously verify production-related direct costs, complete production order cost accounting, and synchronize order-related business data in real time. Comprehensively record the various costs of the order production process, the production data is fully coordinated, the order cost is automatically updated, and the production cost is one-click accounting to ensure that the product cost is accurate and timely, truly reflects the profit level of the enterprise, and effectively improves the efficiency of the enterprise.
Through the application of ERP software in factory production management, it is enough to explain how the factory can survive and develop in the fiercely competitive market if it does not change the original production management method and improve its own management level. The world”, suitable ERP software can not only improve the efficiency of the enterprise, but also solve various management problems in the production process, and win better development opportunities for the enterprise.